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Nickle Alloy Forgings -Forged bar-Forging Shaft -Roller Shaft
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Product Information

Nickle Alloy Forgings -Forged bar-Forging Shaft -Roller Shaft



ADTO SS DIVIISION SPECIAL ALLOY FORGING CAPABILITIES
ADTO SS Division is a globally recognized leader in advanced alloy forging solutions, with extensive expertise in producing high-performance special alloy components for critical applications. Our state-of-the-art facilities enable the seamless manufacture of complex geometries across a comprehensive product portfolio, including:

  • Pressure Components‌: Fittings, flanges, and pipe systems

  • Structural Elements‌: Plates, bars, and billets

  • Specialty Shapes‌: Rings, custom forgings, and engineered parts


Leveraging our proprietary metallurgical processes and stringent quality control protocols, we deliver materials that exceed industry standards for:

  • Mechanical Integrity‌: Optimized grain structure and directional strength

  • Corrosion Resistance‌: Alloy-specific passivation for harsh environments

  • Dimensional Precision‌: Tight tolerance machining (±0.5mm)

  • Regulatory Compliance‌: ASME, PED, and NACE MR0175 certification

Our materials are engineered to meet the exacting requirements of:

  • Aerospace propulsion systems

  • Nuclear energy infrastructure

  • Chemical processing equipment

  • Offshore oil & gas installations


1.Product Specification:

PRODUCTSIZE RANGE 
Forged bar

φ80-450mm

Forged round plateD≤1200mm, H≤1400mm
Round barφ4-450mm
PipeT:1-50mm, OD:6-800mm
PlateT:0.5-80mm
ModuleSection  Areas≤280000mm²,  W≤1000mm, Tk≥400mm
RingD≤2000mm,H≥100mm

Pipe fitting

Elbow,Tee,Reducer,Cross,Cap,Flange

Othervarious shaped partsAs per client's requirement


2.Main Material Grades: 

GRADEUNSDIN
ALLOY400N04400W.Nr.2.4360
ALLOY K-500N05500W.Nr.2.4375
ALLOY 600N06600W.Nr.2.4816
ALLOY 601N06601W.Nr.2.4851
ALLOY 617N06617W.Nr.2.4663
ALLOY 625N06625W.Nr.2.4856
ALLOY 690N06690W.Nr.2.4642
ALLOY 718N07718W.Nr.2.4668
ALLOY X-750N07750W.Nr.2.4669
ALLOY A-286S66286W.Nr.1.4980
ALLOY 800N08800W.Nr.1.4876
ALLOY 800HN08810W.Nr.1.4958
ALLOY 800HTN08811W.Nr.1.4959
ALLOY 825N08825W.Nr2.4858
ALLOY 901N09901W.Nr.2.4662
ALLOY 925N09925
ALLOY 926N08926W.Nr.1.4529
ALLOY75N06075W.Nr.2.4951
ALLOY80AN07080

W.Nr.2.4952

ALLOY90N07090W.Nr.2.4632
ALLOY105Alloy 105W.Nr.2.4634
ALLOY263N07263W.Nr.2.4650
ALLOY BN1001
ALLOY B-2N10665W.Nr.2.4617
ALLOY B-3N10675W.Nr.2.4600
ALLOY CN10002
ALLOY C-276

N10276

W.Nr.2.4819
ALLOY C-22N06022W.Nr.2.4602
ALLOY C-4N06455
ALLOYG-35N06035W.Nr.2.4643
ALLOYX

N06002


ALLOYNN10003



PRODUCTION FACILITIES 


1.Special Smelting Equipments :

Equipment TypeModelCapacityProduct Specifications (Diameter × Length/Weight)Key Features
Vacuum Induction Melting FurnaceVIM-VIDP 10006 tons80-580mm × 1000-4000mm
0.04-6 tons
Dual crucible design, independent melting chamber, 0.07Pa vacuum, ceramic filtration system
Vacuum Arc Remelting FurnaceVAR L660 P66 tons304-660mm × 1500-2700mm
1-6 tons
H-type dual-station rotating structure, helium cooling, X-Y electrode adjustment, 0.08Pa vacuum, fully automated control
Electro-Slag Remelting FurnaceESR FB 830/1418 tons360-820mm × 1000-4000mm
1-18 tons
Coaxial conductive design, inert gas protection, automatic melting rate control, high-precision weighing system (0.125% accuracy)


2.Refining Equipment & Features:

Equipment TypeCapacityKey Features
Double-Station IF Induction Furnace20-tonIntermediate frequency heating, dual-station design for continuous production
Purification Furnace20-tonDeep deoxidation, desulfurization, and inclusion removal for ultra-clean steel
LF (Ladle Furnace)20-tonTemperature adjustment, alloying, and homogenization of molten steel
VD/VOD Refining Furnace20-tonVacuum degassing (VD) or vacuum oxygen decarburization (VOD) for ultra-low carbon steel
AOD Refining Furnace20-tonArgon-oxygen decarburization for stainless steel and special alloys
IF Induction Furnace3-tonSmall-batch melting, alloying, and temperature control for precision casting
Molding Casting Line3 stationsGas protection casting, mold preheating, and automated production


3.Forging Equipment & Features:

Equipment TypeCapacityKey Features
Fast Forging Press25MN/8MNHigh-speed forging for precision components, dual-capacity for flexibility
Chamber Heating Furnace5 unitsUniform heating, energy-efficient, ideal for batch processing
Trolley-Type Heating Furnace2 unitsLarge-load capacity, rapid temperature recovery for continuous production
Heat Treatment Furnace5 unitsAnnealing, quenching, tempering, and stress relief for enhanced material properties
Horizontal Lathe-
Precision machining of large-diameter forged parts
Vertical Lathe-Heavy-duty turning for tall or bulky components
Gantry Milling Machine-High-rigidity milling for large workpieces
Boring Machine-Deep-hole and precision boring for complex geometries

Planer

Band Saw

Grinding Machine

-

-

-

Surface finishing for flat or contoured parts

Efficient cutting of raw materials to size

Fine surface finishing to tight tolerances



QUALITY INSPECTION


1.Chemical Composition Test Equipment

EquipmentBrand/OriginKey Features
Direct Reading SpectrometerAmerican ThermoelectricHigh-precision elemental analysis, rapid results
ICP SpectrometerAmerican ThermoelectricMulti-element detection, low detection limits
Infrared Carbon & Sulfur AnalyzerAmericanAccurate measurement of C/S content in metals
Oxygen & Nitrogen AnalyzerAmericanHigh-sensitivity detection of O/N in alloys
Direct Reading SpectrometerGermanAdvanced calibration, robust design
X-Ray Fluorescence SpectrometerGermanNon-destructive analysis, wide material compatibility


2.Mechanical Properties Test Equipment

EquipmentKey Features
Electronic Universal Testing MachineTensile/compression/flexure testing
High-Temperature Creep TesterLong-term deformation analysis under heat
High-Temperature Endurance TesterCyclic load testing in extreme conditions
Metal Pendulum Impact TesterCharpy/V-notch impact resistance
Brinell Hardness TesterMacro-hardness measurement
Rockwell Hardness TesterPrecision surface hardness testing


3.Metallographic & NDT Equipment

EquipmentKey Features
Upright Metallurgical Microscope (Zeiss)High-resolution microstructure analysis
Inverted Metallographic MicroscopeReflective/transmitted light imaging
Ultrasonic Flaw DetectorInternal defect detection
Vacuum Non-Consumable Arc Melting FurnaceHigh-purity alloy production